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External quality control service

Technologies
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An external quality control of production processes or raw materials are necessary to be able to offer guarantees of use and durability. For this, their properties and characteristics are evaluated. These types of tests are carried out in the quality laboratories of the companies and follow the standards defined, both by the corresponding national regulations and the quality standards defined by the company. In today’s post we tell you more about what external quality control is and what its purpose is in a company; what are the types of existing external control and the differences with internal quality controls.

What is an external quality control laboratory?

An external quality control laboratory is in charge of monitoring and ensuring the quality of one or several properties of a product or material and which, furthermore, is independent of the company that owns said product. These are the objectives to be achieved in terms of performance, efficiency and satisfaction of the end customer. As a result, a report or certificate is prepared, depending on the type of laboratory, and the property being studied. For example, ATRIA would be a model of an external quality laboratory.IMG_4558

What is the use of an external quality control in the company?

The purpose of an external quality department is to provide greater independence to the results. In this way, the company can offer a greater guarantee to its clients that the results are always objective. These external quality controls can be carried out in a preliminary, concurrent or feedback way, depending on the point at which the analysis is carried out. In addition, these analyzes that are carried out periodically, can be done in each batch that is received, each day, each month, each year, etc.

Types of external quality control

In this section we will discuss some types of external quality controls depending on the property that we want to know. Some of them are the following although there are more:

  • Analysis of raw materials upon receipt
  • Loss of properties over time
  • Comparison of properties with the competition
  • Simulation of conditions
  • ISO and UNE norms

highquality-in-manufacturing-optical-sorting-machine-for-fasteners-nuts-in-product-line

Properties that can be evaluated in external quality control

In addition, with external quality controls, numerous properties of materials and finished products can be evaluated. From ATRIA, the properties have been grouped into the three most outstanding categories

Physical tests and repetitive cycles
  • Traction
  • Flexion
  • Compression
  • Ductility
  • Hardness
  • Abrasion and washability
  • Thermal isolation
  • Porosimetryprofilometry (roughness, 3D mapping)
  • Texture
  • Viscometry
  • Thermal shock chamber
  • Thermal imaging camera
  • Cycles through robots
  • Acoustic
  • Electromagnetism
Chemical or physicochemical tests
  • Contact angle
  • Surface tension
  • Mass spectrometry (ICP-MS)
  • X-ray diffraction (XRD)
  • X-ray fluorescence spectrometry (XRF)
  • Gas and liquid chromatograph (GC-MS and LC-MS)
  • ATR-IR infrared spectroscopy
  • Thermogravimetry (TGA)
  • Differential Scanning Calorimetry (DSC)
  • Climate chamber
  • Potentiostat (corrosion)
  • Salt spray chamber
  • Microbiology
Optical tests
  • Brightness
  • Brightness
  • Colorimetry
  • Transmittance, reflectance
  • SEM
  • FESEM
  • FIBSEM
  • Optical Emission Spectrometry (ICP-OES)
  • Optical microscope (up to x1000)
  • UV-VIS spectrophotometer
  • Inspection and detection of defects

Differences with internal quality control

As mentioned at the beginning of the post, external quality control is carried out in an independent laboratory that is not linked to the company that manufactures the product or material. Likewise, independence in the conduct of the test is guaranteed. However, with internal quality control the opposite is true.

Profits of external quality control

Another point to discuss are the advantages of carrying out external quality controls compared to doing it internally. Some of these benefits are in the following lines:

Realiable and independent tests

Innovative and nonibred solutions

Speed results

Testing and evaluation with internal results

Blind samples

Rekease workload to the internaal quality department

Confidentiality

Extensive experience of external personnel in test equipment

External quality control applications

Chemical analysis upon receipt of raw materials

Impurity analysis

Lubricant analysis

Chemical analysis of generated waste

Homologation tests

Colorimetry control

Volatiles Identification

Packaging control

Monitoring of the manufactured product

Improved production efficiencyFoto_5-01

Example of an External Quality ATRIA Project: Analysis of turf fibers

In this case, the service began with an engineering project for our client TodoCESPED. In this company, they have established very high quality standards and, to ensure them, they need to verify that their artificial grass withstands the discoloration that certain surfaces can suffer with continuous exposure to the sun over time.

From ATRIA, we created a protocol with the use of an infrared spectrometer, which allows us to analyze that the raw materials for the manufacture of grass have the necessary quality for the requirements of TodoCESPED and, therefore, of its clients.

This type of technique has been carried out since then on all the batches of materials that TodoCESPED receives, with the aim of detecting any situation that does not match its parameters of excellence before manufacturing and launching the product on the market.
Foto_6Do you want to carry out an external quality control? Contatct with us!

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